Hydraulic pumping system at high pressure without external energy consumption and procedure for putt

专利摘要:
Hydraulic pumping system at high pressure without external energy consumption and procedure for putting it into practice. The system is designed to hydraulically pump water or other incompressible fluid at high pressure and without external energy consumption, based on a hydraulic positive displacement machine and formed by at least two parallel columns of vertical load fed from an upper container (6) of fluid, so that these parallel columns end at each end, in two sets of two cylinders coaxial piston, with two actuator cylinders (1) and (2) interconnected by its base to a transverse pipe (5) and equipped with evacuation pipes in their heads, with loading and unloading valves (10-10 ') and (11-11') supplemented with two working cylinders (3) and (4) of suction and impulsion of the fluid to be pumped, from a lower container (7), through pipes (12) and (13) with non-return valves (15-16-17-18), the cylinders being actuators (1) and (2) and working ( 3) and (4) in solidarity with each other through the vºst common to the corresponding pistons (1'-2 ') and (3'-4'), respectively. (Machine-translation by Google Translate, not legally binding)
公开号:ES2633840A1
申请号:ES201600151
申请日:2016-02-25
公开日:2017-09-25
发明作者:Ricardo Diaz Martin；Lorenzo Gaya Gonzalez；Carlos MAYO DEL RIO
申请人:A Distancia De Madrid Udima S A, University of；Universidad A Distancia De Madrid Udima SA；
IPC主号:

专利说明:

image 1 DESCRIPTION
High pressure hydraulic pumping system without external energy consumption and procedure for its implementation. Object of the invention
The present invention aims at a hydraulic pumping system of water or other incompressible fluid made at high pressure and without external energy consumption, since in its technical basis it only requires for multistage maintenance of a potential energy source available at a higher level of the fluid to be pumped, such as a water reservoir or an elevated reservoir built in the course of a river current.
However, the system is conceived, and it is where it finds special utility, to operate in a closed circuit, feeding annexed hydraulic systems that require or improve its performance by operating at high pressure or flow of charge fluid, such as hydroelectric mini-power stations, membrane modules in ultrafiltration equipment, reverse osmosis, etc., according to a cyclic process in which the water collected in the lower supply reservoir is returned to the upper load reservoir by means of a pump fed by renewable energy sources. The goal is to pump the incompressible fluid with the highest possible energy efficiency.
The system is based on a positive displacement hydraulic machine formed by at least two parallel vertical load columns fed from the reservoir or upper container, ending at each of its ends in two sets of two coaxial cylinders with track, two actuating cylinders upper interconnected by its base by a transverse pipe and provided with evacuation pipes in their heads, with loading and unloading valves, and two working cylinders of suction, impel of the liquid to be pumped from the lower reservoir through pipes with non-return valves, being the actuator and working cylinders of solidarity through the common rod of the corresponding pistons.
When the actuator and work cylinders are sized so that the corresponding pistons exert the same force on both of them, according to a constant pressure-section relationship, starting from an initial situation of actuator cylinders filled with the load fluid and one of the working full of the liquid fluid to be pumped, is achieved by the synchronized action of the loading and unloading valves, a cyclic process in which while one working cylinder is in drive, the other is in suction, with the consequent pumping of the liquid under pressure
Technical scope of the invention
The technical field of this invention is that of installations or systems for pumping liquids using machines or positive displacement pumps, characterized by an arrangement of piston cylinders that act by bolts that transform the energy of the working fluid into mechanical energy. Background of the invention
Systems and installations for pumping water and other liquids in a closed circuit have long been known for the purpose of storing potential hydraulic energy, using various energy sources.
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Within these systems the most widespread are the so-called reversible hydroelectric mini-plants, which are plants that have a double operation, giving energy by turbinating water from an upper reservoir in its free fall to a lower receiver, and absorbing part or all of the equivalent to that energy by pumping water to the upper reservoir. These reversible mini-stations try to eradicate the limitation of conventional or flowing mini-centrals, which always require a river current for their operation, since their alternative pumping-turbinated operation allows them to self-feed indefinitely.
To make them economically profitable, the reversible hydroelectric mini-plants have been designed in some cases to take advantage of renewable energy sources for pumping water at the upper level. For example, the Spanish patent with publication number ES2189629-B1, requested in 2001 for a "Procedure for the use of solar and wind energy by transformation into hydroelectric energy by means of the device" Closed energy circuit "designed for it", describes a process by which water is raised from a lower tank to a higher one, in order to store potential energy, by pumping stations powered by solar and wind energy in one or several stages, depending on the desired height. Others have even been developed in such a way that they allow to perform the function of energy accumulation: in the hours of low demand (valley hours) or low energy cost, water is pumped to the upper reservoir, restoring this stored energy during peak hours demand (peak hours) or high cost, which is achieved by alternating the operation of electric machines to hydraulic, in the pumping phase, the electric machine works as a motor and the hydraulic machine as a pump; In the production phase, the hydraulic machine works as a turbine and the electric machine as a generator. An example of this type of installation is that of the Spanish patent published with number ES2201883-A1, also requested in 2001, for "Reversible water recharge plant", which describes an economic use procedure in which water is turbined discharged from the upper to the lower tank when the price of energy is high, and water is pumped in reverse when the price of energy is lower. The plant is called recharge because the water that evaporates from the deposits is recovered by recharging it from natural external sources.
However, it is clear that none of these reversible hydroelectric mini-power systems are energy efficient; Although they are carried out in a closed circuit in stages, in which the water that is collected at a lower level is returned to the upper level in order to maintain a hydraulic power energy store, the energy produced in the discharge turbination is practically the consumed in the pumping of the recharges, and although they take advantage of renewable energy sources or the operation of the impulse pumps is conditioned to the fluctuation of the demand or the price of the fuel or electrical energy they consume, the energy consumption exists.
In order for these small hydroelectric power plants, with a power of less than 5,000 KW, to be energy efficient, the inventors behind the present patent application developed in 2009 a prototype of a reversible hydroelectric mini-power plant that allowed to return to the upper level autonomously to the minus 50% of the turbinated water in each cycle, using a drive pump fed by a renewable energy source for the return of the rest, such as photovoltaic and / or wind energy, given the relatively small volume that had to be already pumped, also getting that the installation be environmentally friendly
This "Reversible hydroelectric mini-power plant with high energy efficiency and zero environmental impact" prototype, for which the invention patent was obtained with publication numbers ES2334750-B1 and ES2334750-B8, is based on a mechanical system that works as a " flywheel ", consisting of a network of pipelines with control valves that connect the water accumulation reservoir for the turbination with two lower cylinder-piston tanks, one fixed with a piston and the other mobile between sliding guides, joined by its base to the piston of the first by means of a rocker arm with an unequal lever arm, which operates cyclically through emboladas or periods of admission, as the tanks are filled and emptied with water synchronously.
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The system turned out to be a world-wide novelty, according to the result of the EIT associated with the corresponding patent, and also with inventive activity in one of the minicentral design variants regarding the closest disclosures of the state of the art: the international application PCT with publication number WO2006052107-A2, and US patent US6051892-A.
In any case, this reversible hydroelectric mini-plant prototype, perfectly scalable at the industrial level, although energy efficient compared to its predecessors, still requires external energy consumption for its operation; of a power source that feeds the drive pump necessary for the return to the upper reservoir of the volume the water that cannot be returned by the mechanics of the system, and it is also an installation that does not produce a high pressure water discharge service , which greatly limits its practical applications.
On the other hand, a reversible hydroelectric mini-power plant is not a hydraulic pumping system in itself, which serves to evacuate an incompressible fluid from a reservoir or container, but is a cyclic pump-turbinate system that requires a superior reservoir and another inferior, with a stage of discharge and turbinado to produce energy, and another one of pumping with more or less efficient consumption of energy for the recharge of the superior reservoir. This means that an installation of these characteristics is not the solution to problems such as, for example, the flooding of a land basin, such as an open pit mine, where drainage of water at low energy costs is required, is that is, the evacuation of the water abroad, and from there, take advantage of the evacuation flow for electricity generation as much as possible.
Precisely the approach of this problem is what motivated the inventors to deepen their studies on machines and pumps of liquids with positive energy-efficient displacement, until developing the hydraulic pumping system object of the present invention, which solves the aforementioned practical case and has many other applications, such as serving as the mechanical heart of the aforementioned hydroelectric mini-power plants with high energy efficiency, which can now be turbined at high pressure, and in other facilities where a high discharge rate is necessary, such as ultrafiltration or reverse osmosis. Description of the invention
The invention relates to a hydraulic pumping system for water and other incompressible fluids that is not required in its technical basis of external energy consumption, and which is capable of producing high pressures and high flow rates in the evacuation or reconduction of these fluids for various uses. .
For the system to work, only a certain potential energy available at a higher level of the compressible fluid to be pumped is required, which will normally be a water reservoir or river current, but it can also be steam or other gas contained under pressure, which serves to feed two parallel columns of vertical load pipes that end at each of its ends in two sets of two coaxial cylinders with piston, one of higher load called actuator cylinder, connected at its base with its counterpart by a horizontal pipe, and another of suction-impulsion of the liquid to be pumped, called work cylinder.
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Note that, regardless of whether a liquid or a gas is the fluid that provides the potential energy that serves as a motor to the system, the basis of this is not the pumping of a liquid in a closed circuit to recharge that potential energy of the system. higher level, but in this case it starts from a potential renewable energy source, which does not require maintenance, which on the other hand is not difficult to find, since the head of the reservoir can be used in hydraulic jumps, the unevenness of a river, or a high artificial reservoir in the course of a river current: on the other hand, the great advantage of the pumping equipment created is that the need for external energy consumption for its maintenance is zero.
However, and as will be seen below in the detailed description of the invention, the system can also be implemented in a closed cycle or circuit installation, with recharge of the upper reservoir or container, when the installation is not the sole purpose of emptying or drained from the lower reservoir, but this reservoir is used as a means of creating a flow of pressurized water that feeds adjacent facilities for various uses, so that this water evacuated, as well as that coming from the discharges of the upper reservoir that provides the potential energy of the system, is returned to this upper reservoir by means of a drive pump that could be powered by a renewable, photovoltaic, wind, etc. energy source, as is the case with the reversible hydroelectric mini-power plant of the same inventor.
There are very few hydraulic pumping systems of this type that are really efficient, and less that operate at high pressure and are industrially scalable. That is why there are no known industrial applications in the market without external energy consumption for the operation of hydroelectric minicentral type machines, membrane modules, reverse osmosis desalination plants, etc.
Yes there are hydraulic pumping systems for incompressible fluids for the purpose of evacuation and / or energy use that use various sources of energy, for example, due to their arrangement of pairs of coaxial cylinders such as the recommended system, that of the international patent application WO2011088585A, for a "corrosive fluid pumping system comprising at least one piston pump and one fluid impeller cylinder", based on a piston pump consisting of two cylinders integral with the piston rod, one hydraulic conductor and the other impulse of the corrosive fluid, in which the hydraulic pump of positive displacement motor of the set is a pump fed by diesel, electric or wind energy. However, there are very few known hydraulic pumping systems that, like this one, use the potential energy of a fluid in height as the only energy source. In the field of patents published with effects in Spain, one of these few facilities is the "automatic water-boosting device", the object of the former national patent of 1976 number ES483000-A1, constituted by a cage-like whisk prismatic submerged in the water and anchored to any platform, with a pump inside the aspirant-impeller type composed of a cylinder with plunger integral to a buoy or sliding float along the cage of the frame, which in its reciprocating motion produced by sea waves, which in this case is the water mass that provides the potential energy, makes the water lift pump run. Obviously this is a system, which although powered by potential energy, is completely different, in addition to not producing high pressure water flow.
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Specifically, the referred high pressure hydraulic pumping system without external energy consumption that is claimed in the present application, is designed for the pumping of any incompressible fluid, which in practice will normally be water or aqueous fluids, from a basin, reservoir or container where it is confined, to the outside, taking advantage of the evacuation flow for the operation of attached facilities that require a large flow rate, which in this case is achieved given the high pressure flow, as in the turbination of a reversible hydroelectric mini-power plant or in membrane filtration modules, or in the pumping of water flows for irrigation networks.
As mentioned, the system uses as a single energy source the potential energy of an incompressible fluid, such as water, or compressible, such as steam or gas under pressure, contained in a reservoir or container located on a higher level.
Having this potential energy, the system is characterized by a method of applying forces according to which, the reservoir fluid or upper container feeds two parallel columns of vertical load pipes, whose ends end in each case, in individual actuator cylinders of section S1 communicated by its bases by a transverse joining pipe and provided at their heads with a discharge pipe of this upper feed fluid, each provided with an inner piston operated with longitudinal reciprocating movement, the rod of which is coaxially common with the inner piston rod of two working cylinders of section S2 located below the previous ones, whose truncated conical bases leave two pipes provided with non-return valves, some of suction of ascent of the incomprehensible fluid from lower reservoir and others of service of this fluid for other uses, or expulsion abroad, where l A section of the actuator cylinders smaller than the section of the working cylinders, S1 <S2, the dimensions of the actuator and working cylinders are such that the corresponding pistons exert the same force on both of them, depending on the pressure ratio. sections:
P1 x S1 = P2 x S2 = Constant value
Starting from an initial situation in which the volume occupied by the actuator cylinders and the connecting pipe between them is loaded with hydraulic fluid, and in which one of the work cylinders is filled with the incompressible fluid to be pumped, by the synchronized action of loading and unloading valves in the head pipes of the actuator cylinders, the force exerted by the weight of the water columns on them causes a cyclic process in which while a working cylinder is in drive, with emptying of the fluid by descent of the piston, the other is in suction, with filling of the fluid by ascent of the track, and vice versa.
Considering that the track exerts the same force on the actuator cylinder and on the work cylinder, when sharing the same rod, it turns out that the product of the pressure and section of both cylinders is constant, according to the equation indicated above.
In this way, by varying the ratio of the S1 / S2 sections of the actuator and working cylinders for the same load volume, a proportional increase in the pressure ratio P1 / P2 between the two is achieved, and an increase in the pressure of pumping the system without external energy consumption.
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For the correct operation of said group of piston cylinders constituting the driving machine of this new pressurized hydraulic pumping system, two main valves of fluid flow to the actuating cylinders, located in the vertical load pipes, are required, two auxiliary valves for unloading the circuit of the actuator cylinders, located between these cylinders and the main load valves, and four non-return valves, two of them located in the fluid suction pipes by the work cylinders from the lower reservoir, for prevent it from returning to the lower reservoir, and the other two located in the service pipes or expelling the fluid to the external network, to prevent it from returning to the work cylinders.
The system is designed to operate in a closed cycle, through a circuit in which the discharge of fluid from the system occurs through the service pipeline to energy production or high pressure application equipment, such as mini-plant turbines hydroelectric or membrane modules for filtration, from where it will be redirected through a recirculation pipe to the lower reservoir, and from there returned through an ascent pipe to the upper reservoir through a conventional auxiliary pumping system powered by renewable sources. In this way, the fluid circuit is closed and with zero discharge.
In this application of the closed cycle system as a source of energy for various uses, the discharge pipe of the upper feed fluid that comes from the heads of the actuating cylinders will evacuate to the lower reservoir. However, in case the system is not applied in a closed circuit, but simply as a means of evacuation without external energy consumption of water or reservoir or stagnant liquid effluents, then the discharge pipe will evacuate to an external network.
It is also noteworthy that the cylinder equipment that constitutes the mechanical heart of the system can be submerged in the liquid mass to be pumped, without impairing its operation. Description of the drawings
To complement the description that will then be made and in order to help a better understanding of the characteristics of the invention, according to a preferred example of practical implementation thereof, a set of drawings is accompanied as an integral part of said description. where, for illustrative and non-limiting purposes, the following has been represented:
Figure 1 shows a diagram of the positive displacement hydraulic machine that provides the driving force of the system, formed by the two parallel vertical load columns fed from the upper reservoir, the actuator piston cylinder assemblies and working at their ends, the loading, unloading and connection pipes of these cylinders, and the control valves.
Figure 2 shows the arrangement of the actuator and work cylinders.
Figure 3 shows an indicative graph of the evolution of the relationship of sections versus pressures for the different design variables of said cylinders that can be developed in the system.
Finally, Figure 4 shows a diagram of a complete installation where the system operates in a closed cycle, with attached facilities fed by the liquid fluid that is discharged to overpressure by the lower service pipe, such as a hydroelectric mini-turbine turbine and a module membranes, and a pump of impulsion by photovoltaic or wind energy for the return to the upper reservoir of the fluid that is collected in the lower reservoir, through the vertical ascent pipe.
image7 Preferred Embodiment of the Invention
As can be seen in the figures outlined, the system comprises two actuator cylinders (1) and (2), provided with a piston (1 ') and (2'), respectively, integral with the track (3 ') and (4' ) corresponding to working cylinders (3 and 4).
That is, the pistons (1 ') and (2') of the cylinders (1) and (2) are joined to the pistons (3 ') and (4'), respectively of the pistons (3) and (4) , the first pistons (1) and (2) being actuators, while the pistons (3) and (4) are working.
The actuator cylinders (1) and (2) are connected to each other through their lower end by a transverse pipe (5).
In the system an upper reservoir or container (6) is established, with an incompressible fluid or a compressible fluid, also including a lower reservoir or reservoir
(7) in such a way that, the pressure exerted by the fluid contained in the upper container (6), feeds two parallel columns of vertical load pipe (8) and (9), with respective valves (10) and (11) through which it is possible to give way or to cut the passage to the fluid coming from the upper container (6) towards the actuating cylinders (1) and (2), respectively.
The pipes (8) and (9) branch into discharge pipes (8 ') and (9'), with respective valves (10 ') and (11'), for the discharge of the feed fluid from the above-mentioned container (6) towards the actuator cylinders (1) and (2), in accordance with the corresponding cycle period according to the operation description that will be set forth below.
The fluid rise suction pipes (12), from the lower container (7) to the work cylinder (4), as well as the fluid rise suction pipe (13), from said work cylinders lower container (7) to the working cylinder (3), incorporating a non-return valve (15) that prevents the working cylinder from emptying (3) and allows the fluid to be drawn from the lower container (7), also including a non-return valve (16) that prevents the fluid from returning to the working cylinder (3), there is another non-return valve (17) that prevents the working cylinder from being emptied (4) and allows fluid to be aspirated from the lower container (7 ), including the non-return valve (18) that prevents fluid from returning to the work cylinder (4).
Figure 1 also shows the fluid service line (19) in overpressure for consumption, energy communication, use, etc., while in figure 4 the pipes (20) for the use of the fluid used in the high pressure or turbine energy production service to the lower container (7), as well as the return pipe (21) from the lower container (7) to the upper container (6).
The operation of the system is as follows:
For the correct functioning of the system, the volume occupied by the actuator cylinders (1) and (2), plus the connecting pipe (5) between them, must be loaded with hydraulic fluid, since it is responsible for recovering the movement of the cylinder that is in discharge.
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With this forecast made, to start the machine it is necessary to start from an initial state in which one of the work cylinders, for example (3), is filled with the incompressible fluid to be pumped. This can be achieved by operating this cylinder by the excess process steam from different types of industries. From there, the process of cyclic pumping of fluid suction-suction from the reservoir or lower container (7) outwards is carried out according to these two stages of synchronized operation by means of computer-controlled control valves:
-  main valve opening (10) keeping main valve (11) closed and discharge valve (11 ') open, with the consequent discharge of fluid from the upper reservoir (6) through the pipe (8) for filling the actuator cylinder (1) ) and simultaneous emptying by action of the integral piston of the lower working cylinder (3) through the non-return valve (16) through the service pipe (19), with transfer of the load fluid from the actuator cylinder (1) to the actuator cylinder (2) by the transverse union pipe (5), and simultaneous filling of the lower working cylinder (4) through the pipe (12) and non-return valve (17) with reservoir fluid or lower container (7) by the depression created in this cylinder by rising of the piston integral with that of the upper actuator cylinder (2), which discharges the fluid from the upper reservoir through the auxiliary valve (11 ') through the discharge pipe (8-9') to the lower container (7);
-  main valve closure (10) and main valve opening (11) and auxiliary discharge valve (10 '), with the consequent discharge of fluid from the reservoir or upper container
(6) through the vertical pipe (9) for filling the actuator cylinder (2) and simultaneous emptying by action of the piston integral with the lower working cylinder (4) through the non-return valve (18) through the service pipe (19), with transfer of the load fluid from the actuator cylinder (2) to the actuator cylinder (1) through the transverse joint pipe (5), and simultaneous filling of the lower working cylinder (3) through the pipe (13) ) and non-return valve (15) with reservoir fluid or lower container (7) due to the depression created in this cylinder due to the rise of the piston integral with that of the upper actuator cylinder (1), which discharges the fluid from the upper reservoir through the valve auxiliary (10 ') through the discharge pipe (8'-9') to the lower container (7).
Note that by lowering the piston of the cylinder (3) integral with the cylinder (1) as a result of the fluid that discharges through the pipe (8) from the upper container (6), the fluid that is in the union pipe (5) allows that the pistons of the simultaneously solidary cylinders (2) and (4) ascend, thereby causing the discharge of the cylinder (2) through the valve (11 ') that opens while the valve (10') is closed, sending the fluid through the pipe (8'-9 ') to the reservoir or lower container (7). Conversely, by changing the position of the main and auxiliary valves to enable the fluid to fall from the upper container (6) through the pipe (19), the piston cylinder (2) is lowered and in solidarity that of the cylinder (4), which allows the cylinder (4) to be emptied through the non-return valve (18), which transports the fluid for consumption, use, etc., through the service pipe (19). The fluid contained in the pipe (5) drives the rise of the piston of the cylinder (1) and its solidarity (3), which produces the emptying of the cylinder (1) through (10 ') and filling its solidarity (3) from the lower container (7), for the depression caused through the valve (15) contained in the pipe (13). Subsequently the whole cycle is repeated again so that while one working cylinder is in suction, the other is in drive and vice versa.
Advantages and applications.-
The fundamental advantage of this invention is that of establishing a high-pressure hydraulic pumping system by only having a renewable potential energy source, such as a river current or upper reservoir, which, unless applied in a closed circuit for various uses, where it will be necessary to feed a fluid recirculation pump to the upper level, it does not require external energy consumption.
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When it operates in a closed circle in the manner described above, it is a system that guarantees high efficiency in the storage of potential energy, which prevents spills and, if the fluid is water, does not produce continuous water consumption, taking full advantage of water resources.
In addition to being able to produce energy by turbinating the flow that discharges from the lower drive-suction work cylinders, it also generates high hydraulic pressures that can feed ultrafiltration systems such as water desalination and other industrial processes that require such high pressure demands.
On the other hand, the design of the system, based on solidarity cylinder-piston mechanisms, allows a wide industrial scale according to the needs of the specific application, both at high pressures and at high flow rates.
In the submersible cylinder machine variant, the system is much superior to traditional pumps since it is much cheaper, safer, does not use electricity for its operation and any type of valves can also be used, which allows any type of fluids even those loaded with solids.
It is definitely a hydraulic pumping system that produces high service pressures and is energy efficient, which can be applied to reversible closed-circuit hydroelectric plants in order to store energy, to irrigation facilities to achieve greater irrigation flows with significant cost reductions energy, to ultrafiltration processes or desalination of seawater, to the drainage of water from flooded mines with low energy cost eliminating the risk of possible collapse of mountain slopes, transporting low-cost leaching waters from open pit mining, etc.
Some specific industrial applications of the system are:
- Reversible open circuit hydroelectric power stations.
- Reversible closed-circuit hydroelectric power stations for the storage of potential energy from renewable sources.
- Industrial processes of ultrafiltration, filtration, reverse osmosis, industrial dialysis, desalination of seawater, etc., in chemical, pharmaceutical, food, water and wastewater treatment, etc.
- Application of high pressure in mechanical equipment for solid-liquid extraction (vegetable oils, juices, etc.).
- Water flow pumping for irrigation of low energy cost.
- Pumps with low energy cost for drainage of flooded mining wells.
- Pumps of leaching waters in open pit farms.
- Application in urbanizations, towns and hard-to-reach areas such as energy storage equipment and support for generation distributed by renewable sources.
image10 Execution Example
When observing the potential of the system, the inventors decided to manufacture a pilot equipment in order to demonstrate the proper functioning, experience material solutions and finally the performance.
This demonstration or prototype equipment must have valid dimensions to extrapolate it to an industrial installation, in addition to dimensions capable of entering a ship where it can test and develop the system.
The dimensions and characteristics of the components used to build said prototype are described below.
The actuator and work coaxial cylinders are responsible for pumping to optimize the system: while one pumps the other is charged, thus making continuous operation and maximum performance.
It is decided to give each of these cylinders dimensions of 400 mm in diameter and 760 mm in height, with which the system gives a maximum flow rate per stroke of about 95 liters each. As for the material, the cylinders are made of carbon steel with the internal surface turned and polished to prevent fluid leaks and achieve smooth and efficient operation.
In relation to the pistons of such cylinders, it was necessary to achieve a compromise between a tightness that avoided fluid losses in addition to avoiding any possible friction that falsified in a demonstration equipment, the results of its performance.
Very good results are achieved after multiple tests with different materials and solutions, with pistons constructed with several circular Teflon plates joined together by stainless steel threaded rods. For the sealing of the pistons, natural cowhide leather plates are placed between the aforementioned plates, thus achieving the desired objectives of sealing and smooth operation. The movement of the pistons is carried out by connecting rods fixed to them and to the anchors located in different areas.
The different anchors allow different functional tests to be made by changing their location and thus modifying the piston stroke, thus being able to see different system performances.
As for the valves, special valves are constructed in transparent methacrylate instead of opting for the commercial ones, in order to be able to see their operation well and if at any point of the installation any air inlet was produced. The operation of the valves has been totally effective and useful for the purpose pursued.
On the other hand, fluid or fluid containers simulate water reservoirs, both the upper one that serves as an engine, and the lower one that contains the water or liquid fluid that is the object of pumping. In this case, conventional plastic material deposits on the market have been used, with sufficient dimensions to contain the flows pumped by the system.
Finally, in relation to the pipes, say that for the operation of the system a sufficient column height of fluid is needed to achieve the weight that makes the cylinders move alternately and produce the pumping. In this case several tests were carried out with different construction materials of the hoses and with different diameters thereof, in order to achieve sufficient weight at the ends of the cylinders to generate movement.
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The relationship between the actuator cylinders (1-2) and the work cylinders (3-4) is shown in the graph of Figure 3, while the ratio of the abscissa axis is shown pistons (1'-2 ') of the actuator cylinders (1-2) and of the pistons (3'-4') of the working cylinders (3-4).

权利要求:
Claims (3)
[1]
image 1
1. High pressure hydraulic pumping system without external energy consumption, for pumping an incompressible fluid, such as water, from a reservoir or container to the outside for uses that require a large flow rate, using as the only source The potential energy of an incompressible fluid, such as water, or compressible, such as steam or gas under pressure, contained in a reservoir or container (6) located at a higher level, and taking advantage of the forces of pressure that exerts the fluid of the reservoir or upper container, is characterized in that the fluid feeds two parallel columns of vertical load pipes (8) and (9) that terminate at each of its ends in individual actuator cylinders (1) and (2) of section S1 communicated by its bases by a transverse joint pipe (5) and provided at their heads with a discharge pipe (8'-9 ') of the upper feed fluid, each being of e These actuator cylinders provided with an inner piston operated with longitudinal reciprocating motion, whose rod is coaxially common with the inner piston rod of two working cylinders (3) and
(4)  of section S2 located below the previous ones, whose truncated conical bases leave two pipes (13) and (12) provided with non-return valves, some of suction (12) and (13) of ascent of the incomprehensible fluid from the reservoir or lower container (7) and other service or outlet (19) of this fluid for other uses, the section of the actuating cylinders (1) and (2) being smaller than the section of the working cylinders (3) and (4) ), S1 <S2, while the dimensions of the actuator cylinders (1) and
(2)  and of work (3) and (4) are such that the corresponding pistons exert the same force in both of them, according to the relationship of pressures-sections: P1 x S1 = P2 x S2 = Constant value, having anticipated that in the situation Initial system volume occupied by the actuator cylinders (1) and (2), plus the connecting pipe (5) between them is loaded with a hydraulic fluid, while one of the work cylinders is filled with the incomprehensible fluid a pump.
[2]
2.  High pressure hydraulic pumping system without external energy consumption, according to claim 1, characterized in that it includes two main valves (10) and (11) of fluid flow to the actuation cylinders (1) and (2), located in the pipes of vertical load (8) and (9), two auxiliary discharge valves (10 ') and (11') of the circuit of the actuator cylinders (1) and (2), located between these cylinders and the main load valves ( 10) and (11), and four non-return valves, two of them (15) and (17) located in the fluid suction pipes by the work cylinders (3) and (4) from the reservoir or lower container (7 ), to prevent it from returning to said lower container (7), and the other two non-return valves (16) and (18) located in the service or discharge pipes of the fluid to the external network, to prevent it from returning to the cylinders of work (3) and (4).
[3]
3.  Method for implementing the pumping system of the preceding claims, characterized in that, starting from an initial state in which one of the working cylinders, case of the cylinder (3), is filled with the incomprehensible fluid to be pumped, the pumping process Cyclic fluid suction-suction from the lower container (6) to the service or outlet pipe is performed according to the following stages of synchronized operation by means of the control valves:
- main valve opening (10) keeping main valve (11) closed and auxiliary discharge valve (11 ') open, with the consequent discharge of fluid from the upper reservoir through the vertical pipe (8) for filling the actuator cylinder (1) ) and simultaneous emptying by action of the integral piston of the lower working cylinder (3) through the non-return valve (16) through the service pipe (19), with transfer of the load fluid from the actuator cylinder (1) to the actuator cylinder (2) by the transverse joint pipe (5), and simultaneous filling of the lower working cylinder (4) through the pipe (12) and valve
13
image2
non-return (17) with fluid from the lower reservoir due to the depression created in this cylinder by rising of the piston integral with that of the upper actuator cylinder (2), which discharges the fluid from the upper reservoir through the auxiliary valve (11 ') through the pipe discharge (8 -9 ') to the lower reservoir;
5
- main valve closure (10) and main valve opening (11) and auxiliary discharge valve (10 '), with the consequent discharge of fluid from the upper reservoir through the vertical pipe (9) for filling the actuator cylinder (2) and simultaneous emptying by action of the integral piston of the lower working cylinder (4) through the check valve 10 (18) through the service line (19), with transfer of the load fluid from the actuator cylinder (2) to the actuator cylinder (1) by the transverse union pipe (5), and simultaneous filling of the lower working cylinder (3) through the pipe (13) and non-return valve (15) with fluid from the lower reservoir due to the depression created in this cylinder by raising the piston integral with that of the upper actuator cylinder (1), which discharges the
15 fluid from the upper reservoir through the auxiliary valve (10 ') through the discharge pipe (8'-9') to the lower reservoir or container (7).
14

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同族专利:

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公开号 | 公开日

---

EP3421817A1|2019-01-02|

---

ES2633840B1|2018-04-18|

---

WO2017144748A1|2017-08-31|

---

EP3421817A4|2019-09-11|

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优先权:

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ES201600151A|ES2633840B1|2016-02-25|2016-02-25|High pressure hydraulic pumping system without external energy consumption and procedure for its implementation|ES201600151A| ES2633840B1|2016-02-25|2016-02-25|High pressure hydraulic pumping system without external energy consumption and procedure for its implementation|

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EP17755861.6A| EP3421817A4|2016-02-25|2017-02-22|High-pressure hydraulic pumping system with no external power supply required to operate same|

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PCT/ES2017/000016| WO2017144748A1|2016-02-25|2017-02-22|High-pressure hydraulic pumping system with no external power supply required to operate same|